Laser Welding Machine Manufacturers in Maharashtra, Suppliers, Dealers, Distributors, exporters in Maharashtra.
Swissweld Technologies Pvt. Ltd , is one of the leading dominent laser welding machine manufacturers, suppliers, dealers, distributors and exporters in Maharashtra, is offering best laser welding machines that use a laser to melt and fuse materials together to create a strong metallurgical bond. We've incorporated the latest technologies, like laser stir welding and handheld laser welding, into our machines to ensure precise results and a seamless workflow. Compared to traditional welding machines, these offer greater accuracy and are more cost-efficient.
Types of Laser welding machines:
As a former laser welding machine manufacturers and suppliers in Maharashtra, we are providing the best quality machines, such as:
- Diode Laser Welding Machine: This compact and uniquely designed machine efficiently converts electrical energy into laser light, making it highly energy-efficient. It is ideal for applications requiring high power and precision. We've incorporated several technological advancements, such as adjustable wavelengths and high-speed scanning heads, for faster welding. These machines are commonly used in heat exchanger manufacturing and copper welding for electronics.
- Fiber Laser Welding Machine: This machine offers higher accuracy by utilizing optical fibers to transmit and focus laser beams onto welding areas. Advanced innovations like adaptive beam shaping optimize weld quality based on different materials, thicknesses, and joint types. Additionally, enhanced cooling systems improve machine lifespan. These machines are widely used in battery manufacturing and thin sheet welding in the aerospace industry.
- CO₂ Laser Welding Machine: Designed for welding on non-metals, our CO₂ laser welding machine utilizes dual welding technology with gases like carbon dioxide, nitrogen, and helium. It is known for its high power and excellent cut quality. This mixed gas composition minimizes beam divergence, enabling finer welds on thinner materials. Due to its precision, this machine is used in plastic and polymer welding, as well as heavy plate welding industries.
- ND Laser Welding Machine: Ideal for spot welding, seam welding, and micro welding, this machine offers superior accuracy and beam quality. It is equipped with neodymium-doped yttrium aluminum garnet (Nd:YAG) and features pulse-shaping technology for precise heat control, making it perfect for welding thin materials. Robotic arms have also been implemented to enhance productivity and operational efficiency. These machines are commonly used in electronics and circuit board assembly, as well as sensor and connector welding in the automotive industry.
Technical Specifications of Laser Welding Machine:
For more technical information, we have added a technical sheet of our laser welding machine :
| Specification | Fiber Laser Welding Machine | Diode Laser Welding Machine | CO₂ Laser Welding Machine | Nd Laser Welding Machine |
|---|---|---|---|---|
| Laser Source | Fiber-based laser | Diode laser array | Gas-based (CO₂) laser | Nd crystal-based laser |
| Wavelength | 1.06 µm | 0.8 - 0.94 µm | 10.6 µm | 10.6 µm |
| Beam Quality (M²) | < 1.1 (Excellent beam quality) | 10-30 (Moderate beam quality) | 1.1 - 1.5 (High) | ~1.5 (Moderate beam quality) |
| Power Range | 0.5 - 20+ kW | 200 W - 6 kW | 200 W - 50 kW | 50 W - 5 kW |
| Energy Efficiency | High (25-30%) | Medium (10-20%) | Low (5-10%) | Medium (10-15%) |
| Cooling System | Air or water-cooled (based on power level) | Water-cooled | Water-cooled | Water-cooled |
| Spot Size | 10 - 500 µm (Adjustable) | 200 - 800 µm | 50 µm to several mm | 0.5 - 2 mm |
| Pulse Frequency | 1 - 5000 Hz (CW and Pulsed) | 1 - 3000 Hz (CW and Pulsed) | Continuous or pulsed (10-1000 Hz) | 1 - 100 Hz (Mainly Pulsed) |
| Max. Weld Depth | Up to 25 mm (varies by power) | 0.1 - 8 mm | 10 - 30 mm | Up to 10 mm |
| Maintenance Needs | Low; minimal downtime due to robust fiber optics | Moderate; diode array replacement may be needed | High; requires regular maintenance for optics and gas | Moderate; periodic crystal replacement |
| Environmental Sensitivity | Low; fiber optics are resilient to dust and vibrations | Moderate; affected by temperature and dust | High; sensitive to dust, temperature, and humidity | Moderate; sensitive to shock and vibrations |
Features of Laser welding machines:
As one of the best laser welding machine suppliers and exporters in Maharashtra, our machine has higher qualities and gives multiple types of benefits, such as:
- Accurate Welding with Real-Time Monitoring: We have integrated high-speed cameras and sensors into our machines for real-time monitoring and feedback systems. This feature analyzes material depth and welding accuracy in real-time, significantly reducing weld defects and improving overall quality.
- Energy Efficiency and Green Technology: Our machines consume less power and generate lower emissions compared to traditional welding machines. With features like standby modes to reduce energy waste, they contribute to environmental sustainability and help industries meet net zero emission targets.
- Adaptive Laser Beam Shaping: This advanced technology dynamically adjusts beam shapes, such as top-hat and ring-shaped configurations, to optimize welding quality based on material type and thickness. It enhances weld appearance, structural integrity, and overall performance.
- Automation Integration and IoT Connectivity: Our latest welding machines are IoT-enabled and designed for seamless integration with automated robotic systems and factory IoT networks. This connectivity allows for remote monitoring, predictive maintenance, and data analytics, boosting productivity in industries like automotive and aerospace manufacturing.
Applications of Laser welding machine:
As a leading laser welding machine manufacturers and suppliers in Maharashtra, these machines are highly used in multiple kinds of applications, such as:
- Automotive parts manufacturing for high-strength welds
- Electronics component assembly for precise, small welds
- Aerospace industry repairs for lightweight metal components
- Medical device production for delicate, clean welds
- Jewelry welding and repair for intricate designs
- Solar panel assembly with precise cell welding
- Metal sheet joining for complex and precise structures
- Precision welding for thin materials with minimal heat
- Battery manufacturing for safe and durable welds
- Tool production and repair for durable, reliable joints
Being the best laser welding machine manufacturers, suppliers and exporters in Maharashtra, we as Swissweld Technologies Pvt. Ltd. are providing the best quality laser welding machines that are made with pure forms of materials. The new and advanced technologies help boost the production of machines and give higher output in various kinds of industries. For more information, contact us today.