Saw Welding Machine Manufacturers in Pune, Suppliers, Dealers, Distributors and Exporters in Pune, Maharashtra
Swissweld is One of the best SAW Welding Machine Manufacturers, Suppliers, Exporters, Dealers and Distributors in Pune, is offering a new technological welding machine at latest reasonable cost, that is used for accurate and heavy welding in the industrial sector.
This machine can produce high-quality welds with minimum spatter and allows for deep weld penetration and high deposition rates. We are providing various types of machines with new technological features inside for increasing performance and being able to apply in heavy industries. Let’s check out its multiple types, applications and features one by one!
What is a SAW welding machine?
A SAW (submerged arc welding) machine is commonly used for making thicker welds on heavy metals, and it uses a blanket of flux to join thick materials and creates highly high-quality welds. These are highly used in the automotive and aerospace industries for getting accurate output.
Types of SAW welding machine:
One of the best SAW welding machine manufacturers, suppliers, exporters, dealers and distributors in Pune is presenting our multiple types of machines, such as:
- Conventional SAW Machine: This machine is highly used for the basic and daily use of welding, and it uses single-electrode wire that feeds into the weld joint. The new advanced power sources in these machines help save more energy due to their inbuilt inverters and digital controls. These machines are simple to set up in compact spaces and also in large industries due to their flexible construction.
- Twin-Wire SAW Machine: For getting higher deposition rates in the welding, our twin-wire SAW machine is highly used due to its two wires (one leading and one trailing) features. These machines are used in the heavy industrial sectors for welding on thicker materials or metals. The advanced welding automation and robotics in these machines help improve the performance.
- Tandem SAW Machine: This machine is commonly used for requiring deep penetration in thicker materials and uses two or more wires with separate power sources to allow for higher deposition rates. The real-time monitoring and quality control systems in these machines can improve productivity in the industrial sector due to their real-time feedback on parameters such as temperature, speed and arc stability.
- Laser-Assisted SAW Welding Machine: (LASAW): Our laser-assisted SAW machine is highly demanded by various kinds of industries that require accurate and exact welding. This machine has higher welding speed and greater penetration as compared to traditional and other types of welding machines.
Technical Features of SAW welding machines:
We have mentioned below a technical sheet of our SAW welding machine that gives more information and helps for improving the performance:
| Specification | Conventional SAW Machine | Twin-Wire SAW Machine | Tandem SAW Machine | Laser-Assisted SAW Welding Machine |
|---|---|---|---|---|
| Primary Application | Standard thick metal welding | Enhanced deposition rates | Very high deposition rates | Precision welding with deep penetration |
| Welding Process | Single electrode wire, submerged arc | Two electrode wires, submerged arc | Multiple electrodes in sequence, submerged arc | Hybrid of laser and SAW, submerged arc |
| Welding Current Range | 100-1500 A | 100-2000 A | 100-3000 A | 100-1500 A |
| Voltage Range | 20-44 V | 20-45 V | 20-50 V | 20-44 V |
| Power Requirement | 3-Phase, 380V or 415V AC | 3-Phase, 380V or 415V AC | 3-Phase, 380V or 415V AC | 3-Phase, 380V or 415V AC + Laser Power Supply |
| Heat Input Control | Medium | Medium | High | Very precise |
| Deposition Rate | 5-10 kg/hr | 8-15 kg/hr | 12-25 kg/hr | 5-10 kg/hr (SAW) + Laser Deposition |
| Welding Speed | 0.2-1.5 m/min | 0.3-2.0 m/min | 0.5-3.0 m/min | 0.3-1.5 m/min |
| Wire Diameter Range | 1.6-6.0 mm | 1.6-4.0 mm per wire | 1.6-6.0 mm per wire | 1.6-4.0 mm (SAW) |
| Wire Feed Speed | 100-400 cm/min | 100-600 cm/min | 100-800 cm/min | 100-400 cm/min |
| Flux Requirement | Yes | Yes | Yes | Yes (custom flux for laser compatibility) |
| Automation Compatibility | Basic (manual or semi-automatic options available) | High (often integrated into robotic systems) | High (fully automated systems available) | High (integrated with robotic systems) |
| Laser Power | N/A | N/A | N/A | 2-10 kW |
| Laser Type | N/A | N/A | N/A | Fiber Laser or CO₂ Laser |
Features of SAW welding machines:
The one of the dominant SAW welding machine exporters and distributors in Pune, our all machines are made with new and advanced quality of technologies that gives multiple amounts of benefits such as:
| Features | Benefits | Technological Updates |
|---|---|---|
| High Deposition Rate | These machines can increase productivity with faster welding speeds | These are attached with advanced wire feeders for controlled, high-speed deposition |
| Minimal Arc Visibility | It can reduces operator fatigue and increases safety | Enhanced arc protection systems for improved user safety |
| Deep Penetration | Our SAW welding machine allows for welding of thicker materials in a single pass | Optimized flux and filler compatibility for varied alloys |
| Automatic and Semi-Automatic Modes | Flexibility in operation, reducing need for constant monitoring | Intelligent automation and adaptive control systems |
| Consistent Weld Quality | These machines can produces uniform, high-quality welds with fewer defects | Digital monitoring for real-time quality control |
| Reduced Spatter and Fumes | It improves work environment and reduces clean-up time | Fume extraction and emission control technology |
| Low Operator Skill Requirement | Eases training requirements, making it accessible to all skill levels | Integrated training modules with operator guidance |
| Ability to Weld in Long, Straight Lines | Ideal for large-scale applications like pipelines and shipbuilding | Robotic integration for complex, large-scale applications |
Applications of SAW Welding Machine:
As a leading SAW welding machine manufacturers and suppliers in Pune, these machines are majorly used in multiple types of industries such as:
- Pipeline construction and repair
- Shipbuilding and marine structures
- Heavy structural steel fabrication
- Pressure vessel manufacturing
- Bridge construction and maintenance
- Railcar and locomotive manufacturing
- Offshore oil and gas platforms
- Wind tower fabrication and assembly
- Large storage tank welding
- Automotive and heavy machinery parts
As Leading SAW Welding Machine manufacturers , suppliers, exporters, dealers and distributors in Pune, we are offering best quality of SAW Welding Machine at reasonable rates, that is made with new technological updates and advanced mechanisms. These machines are made with pure form of raw materials for improving the durability and able to use them into any kind of environmental factors. Contact us today for more information!